Manufacturing Controls and Electrical Technician

Position Overview

Manufacturing Controls and Electrical Technician – Reporting to Sr. Engineering Manager, this role translates electrical schematics and engineering documentation into practical manufacturing processes that enable efficient, high-quality production. The candidate will develop work instructions, create manufacturing routings, and provide hands-on troubleshooting support on the production line, serving as the technical bridge between engineering design and manufacturing execution.

Key Responsibilities

• Implement, modify, test, and troubleshoot new and existing systems, including HMI and PLC software, electrical layouts, and technical documentation (70%).
• Drive continuous improvement initiatives, cost reduction projects, and resolve NCR (Non-Conformance Report) issues (20%).
• Create and maintain documentation of existing systems (10%).
• Perform other job-related duties as assigned subject to reasonable accommodations.

Required Qualifications

• Experience with PLC/HMIs, including Allen Bradley (RSLogix 500/5000) and Beckhoff/Codesys.
• A hands-on approach with a willingness to work directly on the shop floor to diagnose and resolve production issues in real-time.
• Proficient in using electrical test equipment (multimeters, oscilloscopes, meggers) for diagnostics and experienced in wiring, rewiring, and electrical assembly rework.
• Experience with DFMA (Design for Manufacturing and Assembly).
• Strong understanding of electrical CAD design; AutoCAD is highly regarded.
• Experience with motion control systems.
• Knowledge of IEC 61131-3 programming languages, specifically Structured Text and Ladder Logic.
• Experience troubleshooting electrical control systems and debugging issues on the production floor.
• Ability and desire to learn new programming languages and technologies.
• Strong interpersonal and communication skills, with the ability to develop and maintain effective working relationships across all levels.
• Excellent organizational skills with the ability to prioritize and manage multiple projects simultaneously.
• Ability to shift priorities frequently and perform effectively under pressure.
• Valid driver's license.
• Willingness to travel as needed (approximately 0-20% monthly; higher travel expected during the initial onboarding period).
• Engineering degree and 5+ years of related experience, or equivalent expertise in HMI, PLC, and motion control troubleshooting.

Preferred Qualifications

• Preferred experience with electrical assembly troubleshooting and manufacturing processes.
• Electrical Engineering or Electrical Engineering Technology degree is a plus.