Process Engineer I
Transform Automotiveabout 1 year ago
Utica, Michigan, United States
On-site
Full-time
Junior Level (1-3 years)
Job Description
Key Responsibilities
- Adapt and promote Lean Manufacturing principles
- Active participant in the Elimination of Waste Team meetings
- Support the Company’s Goals and Objectives
- Preparation, assessment of weldments and technical reporting for research, development and root cause analysis for preventative maintenance to avoid weld failures
- Support Project Management on new programs during the APQP process and participate in APQP activities including design development, failure mode and effect analysis, manufacturing feasibility studies, line and floor layout, resource allocation, capacity studies, and production trial runs
- Establish and maintain process parameters and ensure adherence to customer specifications including sectioning, polishing, and microscopic metallurgical analysis
- Lead and participate in problem solving activities, including troubleshooting machines for the permanent resolution of manufacturing issues (Global 8-D process)
- Work on the plant floor with operators, machines, and fixtures to improve manufacturing processes in areas of safety, quality, productivity, throughput, quick change, and ergonomics
- Support quoting process, welding feasibility, and cost calculations
- Manage internal drawing control following revision and change notice process
- Assist in machine selection in the APQP process
- Support supplier/vendor assessment and approval
- Educate operators and support personnel in process flow, preventative maintenance, and troubleshooting activities
- Initiate, coordinate, and verify design changes to part prints, work instructions, set-up instructions, PFMEAs, and process flow diagrams
- Make recommendations that promote Continuous Improvement and Lean Manufacturing throughout the organization
- Act as a champion for all welding joining and developments affecting future opportunities
- Maintain a working knowledge of IATF16949, ISO 14001, and Q1 Compliance criteria
- Participate in compliance with IATF16949 Quality Procedures and Work Instructions
Required Qualifications
- Bachelor's degree in Mechanical Engineering or Weld Engineering, or minimum 5 years of work experience in a related field
- Knowledge of arc welding, laser welding, and robotic applications
- Mechanical tooling assembly design ability
- Ability to develop effective working relationships with customers and communicate information with confidence
- Understanding of stamping and assembly manufacturing processes and systems
- Proficiency in Microsoft Office Suite (Word, Excel, and PowerPoint)
Preferred Qualifications
- Ability to work with minimal supervision – a self-starter
- Strong collaboration skills
- Excellent communication skills for interacting with workforce, suppliers, and customers
- Meticulous attention to detail
- Organized and efficient with extensive multi-tasking and project management abilities
- High level of personal effectiveness and credibility
- Additional working knowledge of IATF16949, ISO 14001, and Q1 compliance criteria
Benefits & Perks
- Employee Stock Ownership Plan
- Incentive Bonus
- Medical, Vision, Dental
- Prescription Drug Plan
- 401k
- Paid Vacation & Holidays
- Short-Term Disability
- Pet Insurance
- Tuition Reimbursement
- Health and Wellness Reimbursement
- Employee Recognition
- Discount Programs
Required Skills
Root Cause Analysis
Weld Assessment
Mechanical Tooling Assembly Design
Process Parameter Control
Manufacturing Process Improvement
8-D Problem Solving
Technical Reporting
Arc Welding
Lean Manufacturing
Laser Welding
Drawing Control
Microsoft Office Suite
APQP Process
IATF16949 Compliance
Waste Elimination
Supplier/Vendor Assessment
Continuous Improvement
Robotic Applications
ISO 14001 Compliance