Mechanical & Physical Engineer - Electric Motor Technical Specialist

Capgemini Holding Incabout 1 year ago
Detroit, Michigan, United States
Hybrid
Full-time
Junior Level (1-3 years)

Job Description

Position Overview

Join a cutting-edge team driving the future of automotive electrification. As a Technical Specialist in E-Motors Mechanical Design, you will be at the forefront of innovation, shaping the mechanical architecture of electric propulsion systems for next-generation vehicles. In this role, you will lead design and development efforts across a variety of electrified propulsion platforms, including MHEVs, PHEVs, and BEVs, collaborating with cross-functional teams and influencing technical roadmaps to advance sustainable mobility.

Key Responsibilities

  • Lead the mechanical design, manufacturing, and assembly of traction E-Motors for electrified automotive applications.
  • Develop specifications and mechanical concepts for various E-Motor topologies including LV/HV systems.
  • Provide technical guidance across E-Motor design aspects and support cross-functional engineering teams.
  • Conduct design assessments for both purchased and in-house E-Motor systems, ensuring alignment with standards and requirements.
  • Stay current with emerging E-Motor technologies through benchmarking and industry research.
  • Drive innovation in mechanical design and assembly processes to meet evolving vehicle performance needs.
  • Contribute to the development of the E-Motors technical roadmap and long-term strategic planning.
  • Design and analyze stator and rotor assemblies, including laminations, cores, housings, and sensors.
  • Apply mechanical principles and simulation tools to optimize performance and durability.
  • Lead prototyping and production efforts, ensuring design for manufacturability and assembly.
  • Collaborate with suppliers and internal teams to validate mechanical structures and stress results.
  • Own the test-to-learn process, including data collection and analysis of mechanical performance.
  • Ensure compliance with GD&T standards and quality assurance protocols.
  • Present technical findings and recommendations to leadership and cross-functional stakeholders.

Required Qualifications

  • Master's degree in Mechanical, Electrical, or equivalent Engineering from an ABET-accredited university.
  • Minimum of 5 years of experience in mechanical design and assembly of traction E-Motors.
  • Strong understanding of E-Motor subcomponents and their integration into complete systems.
  • Proficiency in mechanical analysis tools including FEA, simulation, and modeling.
  • Experience with DFMEA, PFMEA, DRBTR, and DRBFM methodologies.
  • Knowledge of materials used in E-Motor components such as electrical steel, magnets, copper, and insulation.
  • Familiarity with electromagnetic, thermal, and NVH aspects of E-Motor design.

Benefits & Perks

  • Flexible work
  • Healthcare including dental, vision, mental health, and well-being programs
  • Financial well-being programs such as 401(k) and Employee Share Ownership Plan
  • Paid time off and paid holidays
  • Paid parental leave
  • Family building benefits like adoption assistance, surrogacy, and cryopreservation
  • Social well-being benefits like subsidized back-up child/elder care and tutoring
  • Mentoring, coaching and learning programs
  • Employee Resource Groups
  • Disaster Relief

Required Skills

Assembly
DFMEA
DRBTR
FEA
PFMEA
Electric Motor Systems
Mechanical Design
CAD
Simulation
Manufacturing
DRBFM