Mechanical & Physical Engineer - Electric Motor Technical Specialist
Capgemini Holding Incabout 1 year ago
Detroit, Michigan, United States
Hybrid
Full-time
Junior Level (1-3 years)
Job Description
Position Overview
Join a cutting-edge team driving the future of automotive electrification. As a Technical Specialist in E-Motors Mechanical Design, you will be at the forefront of innovation, shaping the mechanical architecture of electric propulsion systems for next-generation vehicles. In this role, you will lead design and development efforts across a variety of electrified propulsion platforms, including MHEVs, PHEVs, and BEVs, collaborating with cross-functional teams and influencing technical roadmaps to advance sustainable mobility.
Key Responsibilities
- Lead the mechanical design, manufacturing, and assembly of traction E-Motors for electrified automotive applications.
- Develop specifications and mechanical concepts for various E-Motor topologies including LV/HV systems.
- Provide technical guidance across E-Motor design aspects and support cross-functional engineering teams.
- Conduct design assessments for both purchased and in-house E-Motor systems, ensuring alignment with standards and requirements.
- Stay current with emerging E-Motor technologies through benchmarking and industry research.
- Drive innovation in mechanical design and assembly processes to meet evolving vehicle performance needs.
- Contribute to the development of the E-Motors technical roadmap and long-term strategic planning.
- Design and analyze stator and rotor assemblies, including laminations, cores, housings, and sensors.
- Apply mechanical principles and simulation tools to optimize performance and durability.
- Lead prototyping and production efforts, ensuring design for manufacturability and assembly.
- Collaborate with suppliers and internal teams to validate mechanical structures and stress results.
- Own the test-to-learn process, including data collection and analysis of mechanical performance.
- Ensure compliance with GD&T standards and quality assurance protocols.
- Present technical findings and recommendations to leadership and cross-functional stakeholders.
Required Qualifications
- Master's degree in Mechanical, Electrical, or equivalent Engineering from an ABET-accredited university.
- Minimum of 5 years of experience in mechanical design and assembly of traction E-Motors.
- Strong understanding of E-Motor subcomponents and their integration into complete systems.
- Proficiency in mechanical analysis tools including FEA, simulation, and modeling.
- Experience with DFMEA, PFMEA, DRBTR, and DRBFM methodologies.
- Knowledge of materials used in E-Motor components such as electrical steel, magnets, copper, and insulation.
- Familiarity with electromagnetic, thermal, and NVH aspects of E-Motor design.
Benefits & Perks
- Flexible work
- Healthcare including dental, vision, mental health, and well-being programs
- Financial well-being programs such as 401(k) and Employee Share Ownership Plan
- Paid time off and paid holidays
- Paid parental leave
- Family building benefits like adoption assistance, surrogacy, and cryopreservation
- Social well-being benefits like subsidized back-up child/elder care and tutoring
- Mentoring, coaching and learning programs
- Employee Resource Groups
- Disaster Relief
Required Skills
Assembly
DFMEA
DRBTR
FEA
PFMEA
Electric Motor Systems
Mechanical Design
CAD
Simulation
Manufacturing
DRBFM