Process Engineer - Manufacturing & Embedded Systems

Position Overview

Carnegie Robotics designs and manufactures advanced robotics systems and components for defense, agricultural, mining, industrial, and off‐road autonomy applications. We are seeking a Process Engineer who can merge manufacturing engineering principles with embedded systems and connected technologies. In this role, you will build and refine reliable manufacturing systems from prototype through full-scale production while working at the intersection of hardware, software, and process optimization.

Key Responsibilities

• Developing and optimizing manufacturing processes for electronic and electromechanical assemblies, ensuring repeatability, scalability, and quality
• Applying manufacturing engineering principles to improve assembly line flow, ergonomics, equipment utilization, and process documentation
• Designing and implementing test systems using C++ and Python to automate device configuration, data capture, and validation workflows
• Integrating Internet of Things communication protocols such as MQTT and LoRa into production and test environments to enable real-time monitoring and data-driven process improvement
• Designing jigs, fixtures, and assembly aids in Solidworks to support efficient and error-proof production
• Working with MES/MRP systems to track production data, manage work orders, maintain BOMs, and ensure alignment with quality and inventory systems
• Collaborating with Electrical, Mechanical, and Software Engineering teams to refine designs for manufacturability (DFM) and assembly (DFA)
• Performing root-cause analyses and leading continuous improvement initiatives using Lean, Six Sigma, and 8D methodologies

Required Qualifications

• Bachelor's degree in Manufacturing, Mechanical, Electrical, or Software Engineering, or related discipline; or applicable job experience
• 3+ years' experience in a manufacturing or process engineering environment
• Proficiency in C++ and Python for test automation and data analysis
• Knowledge of MQTT, LoRa, and other IoT/industrial communication protocols
• Strong working experience with SolidWorks for fixturing and tooling design
• Hands-on experience with MES and MRP systems (e.g. Odoo, Epicor, Fishbowl, SAP)
• Strong understanding of Lean manufacturing principles, process mapping, and continuous improvement methodologies

Preferred Qualifications

• Experience with embedded Linux systems, microcontrollers, or industrial sensor integration
• Familiarity with data visualization tools (e.g. Grafana, Power BI) or production analytics dashboards
• Experience writing process documentation, PFMEAs, and control plans
• Work experience in robotics, automation, or low‐volume high‐mix manufacturing environments

Benefits & Perks

• UPMC health coverage with FSA or HSA options
• Comprehensive dental, vision, and life insurance
• Fidelity 401(k) plan with employer match
• Free catered lunch every day with a vegan option
• 31 Days of PTO (including holidays)
• Comp time for company travel