Staff  Design Engineer - Propulsion

Position Overview

At Electra, we're pioneering sustainable aviation by developing hybrid‐electric Ultra Short Takeoff and Landing aircraft that transform regional air mobility. Headquartered in Northern Virginia with additional locations in Switzerland, our innovative approach – Direct Aviation – brings air travel closer to where we live, work, and play.

Electra.aero, a next‐gen aerospace technology company, seeks a dynamic and energetic Staff Design Engineer – Propulsion. This role involves the design, analysis, testing, and integration of propulsion systems on our 9‐passenger hybrid electric eSTOL aircraft.

Key Responsibilities

• Complete designs for mechanical integration of propulsion systems utilizing NX CAD modeling and analysis tools
• Work with suppliers as necessary to mechanically integrate components into the airframe
• Design to FAA Part 23 structural requirements and derived ASTM standards
• Manage physical interfaces between propulsion components and the airframe
• Conduct trade studies on alternative designs to meet requirements and objective functions
• Perform modeling, analysis and simulation (e.g., static and dynamic stress analysis) to verify performance and safety requirements
• Prepare and present at gated design reviews to demonstrate design adequacy
• Communicate design information among the design team, management, customer, subcontractors, and vendors

Required Qualifications

• Minimum of 2+ years experience in mechanical engineering on air vehicles with a bachelor's degree in mechanical engineering (or related STEM discipline)
• Experience in aerospace component design
• Understanding of manufacturing methods (machining, sheet metal, composites, 3D printing, injection molding, composite lamination, etc.)
• High competence with engineering first principles
• Strong work ethic with the ability to independently meet and lead assigned responsibilities
• Excellent organization and communication skills
• Willingness to perform other duties as assigned

Preferred Qualifications

• Experience with mechanical system design and integration for certification to Part 23 or 25 standards
• Demonstrated knowledge of the Federal Aviation Regulations (FARs), certification procedures (especially Part 23), and relevant industry standards
• Experience in Siemens NX CAD Software and Teamcenter PLM Software
• Competency in engineering analysis, including structural, thermal, multi-body dynamics, and electrical
• US Person (Citizen or Green Card) preferred

Benefits & Perks

• Salary Range: $90,000.00 - $130,000.00 – Reflecting company level ranges; individual pay is based on project budgets, skills, education, and experience.
• Location: Headquarters in Manassas, VA – Position requires 4-5 days in-office with some virtual work allowed.