Sr. PCBA Process Engineer

Foxconn9 months ago
Houston, TX, United States
On-site
Full-time
Junior Level (1-3 years)

Job Description

JOB FUNCTION

Develop and maintain MPI to meet customer’s manufacturability, quality, and cost requirements.

RESPONSIBILITIES

  • Reporting to Engineering Manager.
  • In charge of process-engineering capabilities focused on cost, quality and delivery improvements.
  • Define, Implement and evaluate proposed designs and processes for manufacturability.
  • Develop and implement 5DX test strategies.
  • Maintain MPI to meet customer manufacturability, quality, and cost requirements.
  • Develop and update the manufacturing process procedures.
  • Review and support design change orders.
  • Perform DFM analysis.
  • Optimize process flow for maximum efficiency and develop product specific tooling.
  • Resolve production problems and determine appropriate actions for quality/process improvements.
  • Implement statistical process analysis on new and existing products.
  • Implement safety, productivity and yield improvements.
  • Perform failure analysis and develop solutions for failures.

QUALIFICATIONS:

EDUCATION:

  • Bachelor’s degree in Electrical Engineering (BSEE), Mechanical Engineering (ME), Industrial Engineering (IE) or equivalent work experience.

EXPERIENCE:

  • Minimum 5 years of experience in PCBA processes.
  • Experience in testing, debugging, and test equipment programming experience is a plus.

SKILLS:

  • Extensive experience on DFM/DFA for electronics manufacturing.
  • Well versed on processes and procedures for SMT/PCBAs for manufacturing qualification.
  • Capable to develop, implement and maintain PCBA processes.
  • Excellent communication.
  • Able to write engineering reports for internal and external customers.
  • Stencil Design proficiency, including knowledge of:
    • Area/Aspect ratio calculations.
    • Solder pastes type and mesh sizes.
    • Electroformed (E-form) Stencils.
    • Nickel stencils.
    • Step stencils.

Required Skills

SMT/PCBAs manufacturing qualification
Electroformed (E-form) Stencils
PCBA processes development and implementation
Engineering report writing
Nickel stencils
Stencil Design proficiency
Solder pastes type and mesh sizes
Area/Aspect ratio calculations
Step stencils
DFM/DFA for electronics manufacturing