Senior Manufacturing Engineer

KPIT is a global technology company with software solutions that will help mobility leapfrog towards autonomous, clean, smart and connected future. With 10000+ Automobelievers across the globe, specializing in embedded software, AI & Digital solutions, KPIT enables customers accelerate implementation of next generation mobility technologies. With development centers in Europe, Americas, Japan, China, Thailand and India – KPIT works with leaders in mobility and is present where the ecosystem is transforming.

Job Summary

The Manufacturing Engineer is responsible for developing, implementing, and optimizing manufacturing processes, equipment, and workstations to support safe, efficient, and high-quality production. This role partners closely with Product Engineering, Operations, Quality, and Supply Chain teams to ensure manufacturability, process robustness, and seamless product launches.

Responsibilities

• Develop, procure, install, and validate manufacturing workstations and equipment ranging from manual assembly stations to fully automated production and test systems.
• Provide Design for Manufacturability (DFM) feedback to product engineering teams to improve manufacturability, reduce production costs, and optimize assembly processes.
• Design, document, and implement safe, efficient, and repeatable manufacturing processes.
• Create and maintain Process Flow Diagrams (PFDs), PFMEA, Control Plans, Standard Work Instructions, and manufacturing documentation.
• Lead manufacturing process development from concept through production launch. Support equipment commissioning, process validation, and production readiness activities.
• Troubleshoot and resolve manufacturing equipment, tooling, and process issues during launch and production. Develop and implement process improvements to enhance safety, quality, productivity, and cost performance.
• Collaborate with Quality teams to establish process controls and ensure compliance with customer and internal requirements. Support root cause analysis, corrective actions, and continuous improvement initiatives.
• Train operators and technicians on manufacturing equipment, processes, and standard work. Work closely with Engineering, Operations, Quality, Maintenance, Supply Chain, and external suppliers to achieve manufacturing objectives.
• Support assembly process development, tooling selection, fixture design, and automation integration.
• Ensure manufacturing processes are robust, capable, and ready for seamless transfer to Operations.

Requirements

• Bachelor's degree in manufacturing engineering, Mechanical Engineering, Industrial Engineering, or related technical field.
• 5+ years of experience is required.
• Experience developing and implementing manufacturing processes and production equipment. Strong knowledge of:
• PFMEA (Process Failure Mode and Effects Analysis)
• Control Plans
• Process Flow Development
• Process Validation
• Lean Manufacturing
• DFM (Design for Manufacturability)
• Experience with assembly processes, tooling, fixtures, and automation systems.
• Proficiency in interpreting engineering drawings, CAD models, and technical specifications.
• Strong troubleshooting, problem-solving, and project management skills.
• Proficient in Microsoft Excel, PowerPoint, and Word.

Preferred Skills

• Experience in automotive, aerospace, medical device, electronics, or other high-volume manufacturing environments.
• Knowledge of APQP, PPAP, MSA, and SPC methodologies.
• Experience with automated assembly and test systems. Lean Six Sigma Green Belt or Black Belt certification preferred.