Warranty Engineer; Automotive
Covetus4 months ago
Detroit, MI, United States
Hybrid
Full-time
Junior Level (1-3 years)
Job Description
Position: Warranty Engineer (Automotive)
Responsibilities
- Perform detailed warranty part analysis and failure investigations for returned field components
- Conduct root cause analysis using engineering methodologies such as 8D, Fishbone, 5 Why, FMEA, and fault tree analysis
- Analyze failed components related to
- Powertrain system
- Transmission and gearbox assemblie
- Axles and driveline system
- HVAC system
- Support disposition activities including teardown analysis, repairability assessment, scrap/rework recommendations, and containment actions
- Collaborate with design engineering, supplier quality, manufacturing, and service teams to drive corrective and preventive actions
- Interpret engineering drawings, GD&T, material specifications, tolerance stack-ups, and validation reports
- Utilize warranty databases and analytics tools to identify trends, recurring failures, and reliability concerns
- Prepare technical reports, failure summaries, and engineering recommendations for leadership and cross-functional teams
- Support supplier discussions and technical reviews for quality improvement initiatives
- Participate in continuous improvement programs focused on warranty reduction and product reliability enhancement
- Ensure compliance with automotive quality standards and processes including APQP, PPAP, DFMEA, and PFMEA
Qualifications
- Bachelor’s degree: in Mechanical Engineering, Automotive Engineering, or related engineering discipline
- Experience: 5–10 years of experience in automotive warranty analysis, product engineering, quality engineering, or failure analysis
- Understanding: Strong understanding of automotive mechanical systems and fundamental engineering concepts
- Experience: Experience with teardown analysis and component diagnostic
- Knowledge: Knowledge of automotive manufacturing processes, materials, and reliability engineering
- Ability: Ability to read and interpret CAD drawings, engineering specifications, and test report
- Skills: Strong analytical and problem-solving capabilities
- Communication: Excellent communication and technical documentation skill
- Proficiency: Proficiency in Microsoft Office tools and engineering data analysis platform
Required Skills
Continuous improvement
Microsoft Office proficiency
Component diagnostic
Root cause analysis
PFMEA
Technical documentation
Data analysis
Repairability assessment
Teardown analysis
Material specifications
DFMEA
Validation reports
Fishbone analysis
Powertrain systems
8D methodology
FMEA
Tolerance stack-ups
Engineering drawing interpretation
PPAP
5 Why analysis
HVAC systems
GD&T
Axles and driveline systems
Transmission and gearbox assemblies
Warranty analysis
Fault tree analysis
Automotive quality standards
APQP